Prochem Legend XL Manuel d'utilisateur

BB 86037400 06/30/09 PRV NO. 980157 Operating Instructions (ENG) MODELS: LEGEND XL Read instructions before operating

HAZARD LEVEL INTENSITY 86037400 02/16/07 2-3 The following WARNING LABELS are found on your cleaning unit. These labels point out important Warnings

TECHNICAL SPECIFICATIONS 86037400 02/16/07 3-1 ITEM DIMENSION/CAPACITY Engine speed 2850 rpm 1400 rpm (idle speed) Water pump rpm 1625 rpm Vacu

OPERATION 86037400 02/16/07 3-2 INSTALLATION REQUIREMENTS Prior to starting the installation, first read the ENTIRE "Installation” section of

OPERATION 86037400 02/16/07 3-3 CHEMICAL REQUIREMENTS The unit, due to its chemical injection pump design, can be used with a variety of water-dil

OPERATION 86037400 02/16/07 3-4 1678131412111095432201819171615

OPERATION 86037400 05/22/08 3-5 1. VACUUM GAUGE This gauge indicates in inches of mercury how much vacuum the system is producing at any given tim

OPERATION 86037400 02/16/07 3-6 16. PRESSURE CONTROL REGULATOR The pressure regulator sets the pressure of the solution system. This spring loade

OPERATION 86037400 02/16/07 3-7 VACUUMEXHAUSTOUTLET CHECK VALVEOUTLET Y-STRAINERTEMPERATURE CONTROL VALVEVACUUM EXHAUSTRADIATOR-TYPE HEAT EXCHA

OPERATION 86037400 02/16/07 3-8 SOLUTIONOUTLETWATERINLETCHEMICALINJECTIONWASTE TANKWATER BOXWATER PUMPKOHLER ENGINEVACUUM EXHAUSTHEAT EXCHANGERSTHER

OPERATION 86037400 02/16/07 3-9 CHEMICAL INJECTION SYSTEM The chemical injection system is unique in that it utilizes the pressure spikes generate

OPERATION 86037400 02/16/07 3-10 VACUUMGAUGELUBRICATIONCUPVACUUMBLOWERVACUUMSILENCERVACUUMRELIEFVALVEFROM PRESSUREREGULATORVACUUM EXHAUST"RADIA

OPERATION 86037400 05/22/08 3-11 PRE-RUN INSPECTION NOTE: Operation of this unit is simple. However, only trained personnel should proceed.

OPERATION 86037400 05/22/08 3-12 PRIMING THE CHEMICAL PUMP 1. Connect water hose to water inlet connection and turn on water supply. 2. Connect

OPERATION 86037400 02/16/07 3-13 UPHOLSTERY CLEANING Upholstery tool, part #86285260, PRV NO. 78513 1. Set temperature as desired and slow down t

OPERATION 86037400 05/22/08 3-14 WINTERIZING YOUR UNIT 1. Shut off the water supply. Disconnect the water inlet hose from the front of your co

OPERATION 86037400 05/22/08 3-15 REMOVING ANTI-FREEZE FROM THE UNIT 1. Connect one end of the winterizing loop hose to the solution outlet connect

MAINTENANCE 86037400 02/16/07 4-1 SERVICE SCHEDULE Engine Daily Check engine oil level. *** Fill to proper level Vacuum Pump Daily Spray WD-40

MAINTENANCE 86037400 02/16/07 4-2 * Or as often as required ** Change water pump crankcase oil after the first 50 hours ***Change engine crankcase

MAINTENANCE 86037400 02/16/07 4-3 KEY CHECKPOINTS Note: Initiation of a planned preventative maintenance program will assure that your unit has op

MAINTENANCE 86037400 02/16/07 4-4 DO NOT service this unit while it is running. The high-speed mechanical parts as well as high temperature

MACHINE DATA LOG/OVERVIEW 86037400 02/16/07 1 Welcome…and congratulations on the purchase of your Mobile Cleaning Unit. Th

MAINTENANCE 86037400 02/16/07 4-5 VACUUM PUMP Refer to the Vacuum Pump Operation and Service Manual (P/N 86036610, PRV NO. 67-945307) for specifi

MAINTENANCE 86037400 02/16/07 4-6 WATER PUMP Refer to the Water Pump Operation and Service Manual for specific instructions (P/N 86269900, PRV NO

MAINTENANCE 86037400 02/16/07 4-7 WATER PUMP DRIVE BELT To tighten the water pump belt: 1. Loosen the bolts which hold the water pump mount to

MAINTENANCE 86037400 02/16/07 4-8 NITROGEN ACCUMULATOR The nitrogen accumulator is pressurized to 250 PSI and must be replaced periodically. The

MAINTENANCE 86037400 05/22/08 4-9 SERVICE GENERAL ADJUSTMENTS USE EXTREME CAUTION while servicing while machine is running. The high-speed mec

MAINTENANCE 86037400 02/16/07 4-10 PACKING NUT ADJUSTMENT FOR CHEMICAL METERING BYPASS AND CHEMICAL SELECTOR VALVES Examine the packing nut on th

MAINTENANCE 86037400 02/16/07 4-11 PROBLEM CAUSE SOLUTION Water s

MAINTENANCE 86037400 02/16/07 4-12 PROBLEM CAUSE SOLUTION Vacuum

MAINTENANCE 86037400 05/22/08 4-13 PROBLEM CAUSE SOLUTION Extern

MAINTENANCE 86037400 06/30/09 4-14 PROBLEM CAUSE SOLUTION Starter

TABLE OF CONTENTS 86037400 02/16/07 2 Machine Data Log/Overview...1 Table of Contents ...

FRAME 86037400 02/16/07 5-1 19381138123456789101241415348481331617182021

FRAME 86037400 02/16/07 5-2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86191570 01-000259 14 RECPT, SNAPIN 1/4 TURNFAST

SIDE PANEL 86037400 02/16/07 5-3 4611107521938

SIDE PANEL 86037400 02/16/07 5-4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86046080 790702 1 BRKT, WATER & VAC INL

CONTROL PANEL-UPPER 86037400 01/12/08 5-5 32333127268754322524232221201918171614131211109347621282930353837

CONTROL PANEL-UPPER 86037400 01/12/08 5-6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86195050 15-808106 1 VALVE, METER

ENGINE 86037400 04/28/08 5-7 3433343528271132619181716151413109876543213637122021222324252019

ENGINE 86037400 05/22/08 5-8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86186430 42-902299 1 KOH ELEM, AIR CLNR #47083

VACUUM PUMP 86037400 08/20/08 5-9 37654131221111089SUPPLIEDWITH PUMP20141516919171821

VACUUM PUMP 86037400 08/20/08 5-10 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86177010 03-000112 2 CLAMP, HOSE #8

TABLE OF CONTENTS 86037400 09/06/07 3 PARTS LIST Frame...5-1 Side Panel...

WATER PUMP & CHEMICAL PUMP 86037400 08/21/07 5-11 910111312142671713416222118192524TO FLOWMETERTO WATER BOX65363738132SUPPLEDWITH

WATER PUMP & CHEMICAL PUMP 86037400 08/21/07 5-12 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86190540 12-800029 1 PLUG,

WATER PUMP 86037400 02/16/07 5-13 123456789101112131415161817187

WATER PUMP 86037400 02/16/07 5-14 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86176520 42-809238 1 CAP, OIL FILLER 2 86

HEAT EXCHANGER 86037400 02/16/07 5-15 COPPER CORESST CORESST CORE12345317891011121414151617181920222324252262728111226564151514191914132

HEAT EXCHANGER 86037400 02/16/07 5-16 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86056820 790714 3 SPACER, ENG SUPPORT 2 8

PRESSURE REGULATOR & TEMPERATURE BYPASS 86037400 05/22/08 5-17 2012191816151910135326347121189BODYSTEMINNERSPRINGSOUTERCAPSEATSEATPR

PRESSURE REGULATOR & TEMPERATURE BYPASS 86037400 02/16/07 5-18 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86173460 7901

WATER BOX 86037400 02/16/07 5-19 19325913462381972422121711821161214153101127262530292820

WATER BOX 86037400 05/22/08 5-20 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273410 00-000335 4 SCR, 1/4-20 X 8 HXHD

RECEIVING YOUR UNIT ACCEPTANCE OF SHIPMENT Every part of your cleaning unit was carefully checked, tested, and inspected before it left our manufactu

WASTE TANK 86037400 02/16/07 5-21 123456789101112814131312

WASTE TANK 86037400 05/16/08 5-22 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86049690 790652 1 LID, 60G WST TNK 2 86

HOSE ACCESSORIES 86037400 02/16/07 5-23 1112161315142192117920188104213576

HOSE ACCESSORIES 86037400 02/16/07 5-24 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86180980 12-800078 1 FITTING, BRB 2H BS

BATTERY-FLOOR MOUNT 86037400 05/03/08 5-25 21345678910

BATTERY-FLOOR MOUNT 86037400 05/03/08 5-26 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273780 70015 2 SCR, 1/4-20 X 3/4 H

AUTOMATIC PUMPOUT-OPTIONAL 86037400 02/16/07 5-27 123456789,12,151013141611173455510671918

AUTOMATIC PUMPOUT-OPTIONAL 86037400 02/16/07 5-28 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86274150 70105 4 SCR, M4 X 60

AUTOMATIC PUMPOUT-OPTIONAL 86037400 05/22/08 5-29 1263456791011263915161718192021222324252728293031323334362211588101223521212114133738

AUTOMATIC PUMPOUT-OPTIONAL 86037400 02/16/07 5-30 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273250 00-000210 4 SCR, 1

HOW TO USE THIS MANUAL 86037400 02/16/07 1-1 This manual contains the following sections: - HOW TO USE THIS MANUAL - SAFETY - SYSTEMS -

WAND-TITANIUM SIX JET-OPTIONAL 86037400 02/16/07 5-31 12345689101112131415161718192021222324252728293031323334739351826

WAND-TITANIUM SIX JET-OPTIONAL 86037400 02/16/07 5-32 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.FROM NOTES: 1 86273310 00-000282 2 SCR, CA

WAND-QUAD JET-OPTIONAL 86037400 02/16/07 5-33 123456789, 101112131415161719, 2021, 2223, 23A, 23B252627282930313233341419, 24

WAND-QUAD JET-OPTIONAL 86037400 02/16/07 5-34 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 86285570 89238 - WAND, TM, QJW (95

WAND- TRI JET- OPTIONAL 86037400 02/16/07 5-35 123456789, 101112131415161719, 19A, 19B20, 21, 2223242526272829303132

WAND- TRI JET-OPTIONAL 86037400 02/16/07 5-36 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 86285520 89233 - WAND, TJW (9502

STAIR TOOL-OPTIONAL 86037400 02/16/07 5-37 2345, 5A6789, 101112131415, 15A1617181920212223

STAIR TOOL-OPTIONAL 86037400 02/16/07 5-38 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 86285350 78519 - TL, STAIR, LNG, TM

UPHOLSTERY TOOL-OPTIONAL 86037400 02/16/07 5-39 123456789101112131415161718192021222324252627282930313233343536373

UPHOLSTERY TOOL-OPTIONAL 86037400 02/16/07 5-40 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 86285260 78513 1 TL, UPHOLST, PC

86037400 02/16/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precautions must always be followed, including the following: R

SHELF ASSEMBLY-OPTIONAL 86037400 02/16/07 5-41 123456789101112131415161742210122105241023515750 1/81141-1/2" TALL50-1/8" WIDE57&

SHELF ASSEMBLY-OPTIONAL 86037400 05/22/08 5-42 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 86285410 65-950392 1 VAN STORA

WATER TANK, DUAL WITH DEMAND PUMP-OPTIONAL 86037400 02/16/07 5-43 1234567891011121324316788131432-1/2" TALL62-5/8" WIDE15-1/2" DEE

WATER TANK, DUAL WITH DEMAND PUMP-OPTIONAL 86037400 02/16/07 5-44 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 86041730 66-945

WATER TANK-DEMAND PUMP-OPTIONAL 86037400 02/16/07 5-45 123456789101112416161384

WATER TANK - DEMAND PUMP-OPTIONAL 86037400 09/06/07 5-46 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86006760 70305 4 SCR, 5

AUXILIARY WATER TANK WITH PUMP 86037400 09/06/07 5-47 393837363534333231302928272625242321201918171615141312111098765431 22 2 4X Ø.40630.

AUXILIARY WATER TANK WITH PUMP 86037400 09/06/07 5-48 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86277830 00-000072 4 SCR

AUXILIARY WATER TANK-OPTIONAL 86037400 09/06/07 23201918DEMANDPUMPSUBASM16272624251617192016151421181312111098726431215 5-49

AUXILIARY WATER TANK-OPTIONAL 86037400 09/06/07 5-50 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86176400 11-800432 1 CAP, W

86037400 02/16/07 2-2 DO NOT leave the vehicle engine running while operating this unit. Dangerous Acid, Explosive Gases! Batteries contain sulfu

HOSE REEL-OPTIONAL 86037400 09/06/07 5-51 15OVERALLVehicle13151214Floor162111161312141525172423MOUNTING DETAIL101014135237962286479852344

HOSE REEL-OPTIONAL 86037400 09/06/07 5-52 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86191620 56-501962 1 REEL, VACUUM HOS

WIRING DIAGRAM 86037400 09/06/07 +5-53 ENGINEPOSNEGSTARTERFMGRNGRNWHTBLKWASTE TANKENGINE SHUTOFF SWITCHN.O.N.C.COMMFYEL/BLKYEL/BLKORG/WHTBLK

HOSE DIAGRAM 86037400 09/06/07 5-54 WATER/CHEMICAL PUMP86176990 - PRV NO. 03-00006586280150 (9")86183480-PRV NO. 10-805205 (15")8628052