Prochem 100A Instructions d'exploitation

H980076 04/11/06 PPRROOCCHHEEMM OOIILL FFIIRREEDD TTRRUUCCKK MMOOUUNNTT Operating Instructions (ENG) MODELS: OFTM Read instructions before o

TECHNICAL SPECIFICATIONS980076 08/26/033-1ITEM DIMENSION/CAPACITYEngine speed 2800 rpm (full throttle)Water pump rpm 1442 rpmVacuum pump rpm 3150 rpmW

SHELF ASSEMBLY980076 08/26035-52REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:- 65-950392 VAN STORAGE UNIT1 56-501921 SHELF, LWR2 02-000066 FLATWASHER,

WIRING DIAGRAM980076 08/26/035-53

PROCHEM reserves the right to change its warranty policy without notice1 New Truck Mount Machine WarrantyLimited WarrantyPROCHEM warrants new machines

PROCHEM reserves the right to change its warranty policy without notice2 New Truck Mount Machine WarrantyThis Warranty Shall Not Apply To:1. Any prod

OPERATIONS980076 08/26/033-2INSTALLATION REQUIREMENTSPrior to starting the installation, first read theENTIRE "Installation” section of this manu

OPERATION980076 08/26/033-3CHEMICAL REQUIREMENTSThe oil fired unit, due to its chemical injection pumpdesign, can be used with a variety of water-dilu

OPERATION980076 08/26/033-4191810 91481320456231711121516171. FUEL PRESSURE GAUGEThe fuel pressure gauge indicates fuel oilpressure to burner.2. HOU

OPERATION980076 08/26/033-57. SOLUTION INLETThe solution inlet is the attachment point forclean water to the unit.8. VACUUM GAUGEThis gauge indicate

OPERATION980076 08/26/033-6 WASTE TANK TO CONSOLECONNECTIONNOTE: Before connecting any hoses to the wastetanks, make certain the hose clamps are on ea

OPERATION980076 08/26/033-7WASTE TANKINLETTUBEOUTLETTUBECONNECTCONSOLEENGINE SHUTOFFCORD-END TOWASTE TANKRELIEF VALVEWASTE TANKDRAIN VALVECONNECT VACI

OPERATION980076 08/26/033-8AUXILIARY WATER TANK CONNECTIONYour cleaning unit may be equipped with an auxiliarywater tank. If so, you will need to in

OPERATION980076 08/26/033-9WATER PUMPING SYSTEM(See diagram following page). Cold water enters theconsole through the water inlet connection locatedo

OPERATION980076 08/26/033-10WATER PUMPING SYSTEM

MACHINE DATA LOG/OVERVIEW980076 08/26/031Welcome…and congratulations on your purchase of the PROCHEM Mobile Cleaning Unit. This instructionmanual is

OPERATION980076 08/26/033-11FUEL BURNER SYSTEMThe fuel oil flow system is a conventional “two-pipe”oil burner flow which assures automatic priming oft

OPERATION980076 08/26/033-12VACUUM SYSTEMVacuum flow is initiated by thevacuum pump, with air and water being drawn intothe vacuum inlet at the front

OPERATION980076 08/26/033-13CHEMICAL PUMPING SYSTEMThe chemical is drawn from the chemical containerthrough a strainer into the flow meter. The flowme

OPERATION980076 08/26/033-14ELECTRICAL SYSTEMBesides the basic engine starting and alternatorelectrical circuits, your unit has another electricalcirc

OPERATION980076 08/26/033-15DANGERWATER UNDER HIGH PRESSURE AT HIGHTEMPERATURE CAN CAUSE BURNS,SEVERE PERSONAL INJURY, OR COULDBE FATAL. SHUT DOWN MAC

OPERATION980076 08/26/033-16VACUUM HOSEConnect the vacuum hose to the vacuum inletconnection at the front of the unit. Connect the otherend of the vac

OPERATION980076 08/26/033-17STARTING THE BURNER1. When the water pump is ON , the burner isready to function.2. Open the cleaning tool. The burner w

OPERATION980076 08/26/033-18UPHOLSTERY CLEANINGUpholstery Tool, Part #60-9504221. Since the upholstery tool has a lower flow rateand a smaller orific

OPERATION980076 08/26/033-19ADDING ANTI–FREEZE TO YOUR UNIT1. Shut off the water supply. Disconnect the waterinlet hose from the front of your consol

OPERATION980076 08/26/033-20REMOVING ANTI–FREEZE FROM THEUNIT1. Connect one end of the winterizing loop hoseto the solution outlet connection. Place

TABLE OF CONTENTS980076 08/26/032Machine Data Log/Overview...1Table of Contents...2Rece

MAINTENANCE980076 08/26/034-1SERVICE SCHEDULEEngine DailyCheck engine oil level. *** Fill to proper levelVacuum Pump Daily Spray WD-40 in lubrication

MAINTENANCE980076 08/26/034-2DO NOT service this unitwhile it is running. The high-speed mechanical parts as well as hightemperature components may re

MAINTENANCE980076 08/26/034-3VACUUM INLET FILTER(IN WASTE TANK)1. The vacuum filter in the waste tank should beremoved and cleaned daily. If this is

MAINTENANCE980076 08/26/034-4INLET FILTER (TO WATER PUMP)The filter inside and on the bottom of the water boxis rubber with a stainless steel screen.

MAINTENANCE980076 08/26/034-5BATTERY Dangerous Acid, ExplosiveGases! Batteries containsulfuric acid. To prevent acid burns, avoidcontact with skin, ey

MAINTENANCE980076 01/26/044-6GENERAL ADJUSTMENTSDO NOT service this unitwhile it is running. The high-speed mechanical parts as well as hightemperatur

MAINTENANCE980076 08/26/034-7COIL SOOT DEPOSITSIf, for some reason, the oil burner does not functionproperly, soot is probably deposited on the heatin

MAINTENANCE980076 08/26/034-8MAGNETO BELTTo tighten the magneto belt:1. Loosen the 2 nuts, which hold the magnetoassembly in place.2. Slide the magn

MAINTENANCE980076 08/26/034-9PRESSURE REGULATORThe pressure regulator serves only to hold locked upwater pressure at a preset point and to bypass this

MAINTENANCE980076 08/26/034-10TEMPERATURE CAPILLARY &PACKING ASSEMBLYINSTALLATION INSTRUCTIONS1. Using thread sealant, thread the tapered end oft

TABLE OF CONTENTS980076 08/26/033PARTS LISTControl Panel & Frame...5-1Engine...5-3

MAINTENANCE980076 08/26/03 4-11DO NOT service this unitwhile it is running. The high-speed mechanical parts as well as hightemperature components may

MAINTENANCE980076 08/26/034-12TROUBLESHOOTINGDO NOT service this unitwhile it is running. The high-speed mechanical parts as well as hightemperature c

MAINTENANCE980076 08/26/034-13PROBLEM CAUSE SOLUTIONWater supply i

MAINTENANCE980076 08/26/034-14PROBLEM CAUSE SOLUTIONVacuum gauge

MAINTENANCE 980076 08/26/03 4-15 PROBLEM CAUSE SOLUTION Tighten

MAINTENANCE 980076 08/26/03 4-16 PROBLEM CAUSE SOLUTION Main circ

MAINTENANCE980076 08/26/03 4-17PROBLEM CAUSE SOLUTIONEngine is ou

MAINTENANCE980076 08/26/034-18PROBLEM CAUSE SOLUTIONFlow switch i

NOTES:980076 08/26/034-19

CONTROL PANEL & FRAME980076 08/26/035-11342567810111213161514917320181921

RECEIVING YOUR UNIT980076 08/26/034ACCEPTANCE OF SHIPMENTEvery part of your Oil Fired Truck mount cleaningunit was carefully checked, tested, and insp

CONTROL PANEL & FRAME980076 08/26/035-2REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:1 56-502069G BASE, OFTM, PROCHEM2 61-951618 CONTROL PANEL COMPL

ENGINE980076 08/26/035-351112101514491771881619612313TO WATERPUMPTO VACUUM PUMP1620, 21TO MAGNETO ONBURNER BOX

ENGINE980076 08/26035-4REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:1 70260 SCR, M6 X 1 X 16MM HHCS2 87162 WASHER, 1/4 SPLIT LOCK PLTD3 02-000066 FLATW

ENGINE STARTER & FUEL LINE980076 08/26/035-5235781011136411718192021222324251415167146912417462627

ENGINE STARTER & FUEL LINE980076 08/26035-6REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:1 70271 SCREW, 1/4-20 X 1/2 HHCS PLTD2 70320 SCR, 5/16-18 X

VACUUM PUMP980076 08/26/035-7124356891011121314151617181920212272342526272466296

VACUUM PUMP980076 08/26035-8REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:1 00-000138 SCR, VAC BELT TIGHTNER2 57111 NUT, 3/8-16 HEX3 02-000057 FLATWASH

WATER PUMP980076 03/08/045-94137SEE DETAIL"A"27TO FLOWMETER29TO CHEMICALMETERING VALVE1422183316BOX314010FROMWATER1712CONTROL3015TO FLOW2124

WATER PUMP980076 03/08/045-10REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:1 70260 SCR, M6 X 1 X 16MM HHCS2 00-000277 SCR, MACH 6MM X 14MM3 00-000467 SC

WATER PUMP980076 08/26/035-11123456789101112131415161817187

HOW TO USE THIS MANUAL980076 08/26/031-1This manual contains the following sections:- HOW TO USE THIS MANUAL- SAFETY- OPERATIONS- MAINTENANCE- PA

WATER PUMP980076 08/26035-12REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:1 42-809238 CAP, OIL FILLER2 42-809239 O-RING, OIL FILL CAP3 43-807063 GASKET,

CHEMICAL METERING SYSTEM980076 08/26/035-13125343743TO SOLUTIONTO CHEMICAL CONTAINEROUTLETFROM CHEMICAL CONTAINER6125851011129

CHEMICAL METERING VALVE980076 08/26035-14REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:1 00-000065 SCR, 10-32 X 3/8” PNHD2 87165 WASHER, #10 SPLIT LOCK

BURNER BOX980076 08/26/035-1512345678910111213141518192022232425202713121112171111283031322334303839404142104316352323293326441137121311133645252125

BURNER BOX980076 08/26035-16REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:1 56-500199 ENCL, IMPLR-BRN BX 100A2 57026 NUT, 8-32 HEX NYLOCK SS3 30-900001

ELECTRODE & FUEL FILTER980076 08/26/035-175341-2798610121814161719111315

ELECTRODE & FUEL FILTER980076 08/26035-18REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:1 87165 WASHER, #10 SPLIT LOCK PLTD2 70497 SCR, #10-24 X 1/2

HEAT EXCHANGER980076 08/26/035-19791081311124563211514

HEAT EXCHANGER980076 08/26035-20REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:1 70302 SCR, 5/16-18 X 1” HHCS GR5 PLT2 87083 WASHER, 5/16 SPLIT LOCK PLT

MAGNETO980076 08/26/035-21INCLUDED WITH MAGNETOTO LEFT ELECTRODE322367132451TO RIGHTELECTRODE

980076 08/26/032-1IMPORTANT SAFETY INSTRUCTIONSWhen using this machine, basic precautionmust always be followed, including the following:READ ALL INST

MAGNETO980076 08/26035-22REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:1 70593 SCR, 5/16-18 X 3/4 CARR GR52 87083 WASHER, 5/16 SPLIT LOCK PLTD3 57031 NU

SOLUTION OUTLET980076 08/26/035-23123456789101112131415151617181920212223242526272829303132333435136363938

SOLUTION OUTLET980076 08/26035-24REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:1 47-700002 BDY, COIL 100A,150, 2002 56-500707 BDY, BFL RETAIN 100A, 1503

FLOW CONTROL980076 08/26/035-251234567891011121314151688171818

FLOW CONTROL980076 08/26035-26REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:1 70270 SCREW, CAP 1/4-20 x 3/4 HHCS PLTD2 87162 WASHER, 1/4 SPLIT LOCK3 10-

WATER BOX980076 08/26/035-271234567891011121314151617181920FROM WATERPUMP2122

WATER BOX980076 08/26035-28REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:1 70270 SCR, 1/4-20 X 3/4 HHCS PLTD2 00-000067 SCR, SLFDR #10 X 1/2 HXHD3 5700

ENGINE EXHAUST980076 08/26/035-2912345678923110

ENGINE EXHAUST980076 08/26035-30REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:1 70270 SCR, 3/8-16 X 2” HXHD2 87162 WASHER, 1/4 SPLIT LOCK PLTD3 02-00006

WASTE TANK980076 08/26/035-3171181965228293027213792310123114, 15171865416201397321624162625322

980076 08/26/032-2Dangerous Acid, Explosive Gases! Batteries contain sulfuric acid. To prevent acid burns, avoid contact withskin, eyes and clothing.

WASTE TANK980076 08/26035-32REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:1 70270 SCR, 1/4-20 X 3/4 HHCS PLTD2 00-000167 SCR, 1/4-20 X 6.5” HXHD3 00-00

AUTOMATIC PUMPOUT980076 08/26/035-33123456789,12,15101314161117345551067

AUTOMATIC PUMPOUT980076 08/26035-34REFPART NO.QTY DESCRIPTIONSERIAL NO.FROMNOTES:1 70105 4 SCR, M4 X 60 PH2 00-000132 2 SCR, 1/4-20 X 1/ 1/2 HXHD3 57

AUTOMATIC PUMPOUT980076 08/26/035-351234567910112613151617181920212223242527282930313233343622115881012353521212114133738

AUTOMATIC PUMPOUT980076 08/26035-36REF PART NO. QTY DESCRIPTIONSERIAL NO.FROMNOTES:1 00-000210 4 SCR, 1/4-20 X 3/4 SOCHD2 00-000311 4 SCR, 1/4-20 X 1/

HOSE ACCESSORIES980076 08/26/035-371211981074562213131415161718192021

HOSE ACCESSORIES980076 08/26035-38REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:1 12-800078 FITTING, BRB 2H BS PVC2 08-805147 CUFF, 2”3 10-805060 HOSE,

QUAD-JET WAND980076 08/26/035-39123456789, 10111213141516171819, 2021, 2223, 23A, 23B25261419, 242728293031323334

QUAD-JET WAND980076 08/26035-40REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:- 89238 WAND, TM, QJW (95015) PC COMPLETE- 89239 WAND, TM, QJW (9502) PC CO

TRI-JET WAND980076 08/26/035-41123456789, 10111213141516171819, 19A, 19B20, 21, 2223242627283029313225

HAZARD INTENSITY LEVEL980076 08/26/032-3The following WARNING LABELS are found on your truck mount console. These labels pointout important Warnings a

TRI-JET WAND980076 08/26035-42REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:- 89233 WAND, TJW (9502) PC COMPLETE- 89232 WAND, TJW, (95015) CUBXL COMPLET

STAIR TOOL980076 08/26/035-431, 1A23161819221720212315, 15A45, 5A6789, 1011121314

STAIR TOOL980076 08/26035-44REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:- 78519 TL, STAIR, LNG, TM DJ (80015) COMPLETE- 78521 TL, STAIR, SHT, TM (8001

UPHOLSTERY TOOL980076 08/26/035-45123456789101213141516171819202122232425262728293031323334353637311

UPHOLSTERY TOOL 980076 08/2603 5-46 REF PART NO. DESCRIPTION SERIAL NO. FROM NOTES: - 78513 TL, UPHOST, PC (80015) COMPLETE 1 09-805131 HOSE,

DEMAND PUMP 980076 04/11/06 5-47 1234567891011121341384141517161818

DEMAND PUMP 980076 08/2603 5-48 REF PART NO. DESCRIPTION SERIAL NO. FROM NOTES: 1 70305 SCR, 5/16-18 X 3/4 HHCS GR5 PL TDL 2 87083 WASHER, 5/

HOSE REEL 980076 08/26/03 5-49 12345678910111213141516172223242523569781514131612101514132144-1/2" DEEP47" TALLOVERALL

HOSE REEL980076 04/11/065-50REF PART NO. DESCRIPTIONSERIAL NO.FROMNOTES:- 65-950393 HOSE REEL, HIGH PROFILE PC1 56-501962 REEL, VACUUM HOSE GRAY2 03-0

SHELF ASSEMBLY980076 08/26/035-5150 1/82157DIMESIONAL DATA11101413251210415161710122211510475432123986OVERALL DIMESNION:57" WIDE (WITH TOOL HOLDE